Faizalkhan Mohamed Ali

PMC Senior Engineer QA/QC(fabrication)
ر.س5000 / month
March 23, 1986

About Candidate

QualityLeadership & Compliance
Lead and manage QA/QC teams ensuring full compliance with project specifications, QMS/IMS procedures, and
client requirements(ADNOC,BOROUGE, ARAMCO).
Implement and monitor ISO 9001,ISO 14001 & ISO 45001 acrossfabrication and site activities.
Develop and enforce Project Quality Plans,ITPs, QCPs, method statements, and inspection formats.
Provide technical decisions, resolve quality issues, and support managementin quality-related approvals.
Inspection & Control Activities
Supervise inspections for piping, welding, fabrication, fit-up, alignment, hydrostatic & pneumatic testing, and final
release.
Verify material traceability, MTCs, heat numbers, and stage-wise documentation.
Oversee NDT activities(VT, PT, MT, RT) and coordinate with approved subcontractors.
Ensure conformance to ASME, API, ASTM,ISO and projectspecifications.
Quality Assurance & Documentation
Manage NCR, CAR, RCA & preventive actions using structured tools(5Why, Fishbone, DMAIC).
Review and approve WPS, PQR,WQT,ITP, QCP, and all project-specific QC documents.
Prepare and compile MDR, RFIs, inspection logs, checklists, and projectturnover dossiers.
Ensure timely closure of punch points, quality observations, and client comments.
Project Coordination & ClientInterface
Coordinate inspections and approvals with Clients,EPCs, Consultants, andThird-Party Inspectors.
Plan,schedule, and prioritize inspection activitiesto meet project deadlines.
Participate in technical meetings, quality walkdowns, progress reviews, and final acceptance sessions.
Provide daily/weekly quality status reportsto project management.
ContinuousImprovement & Training
Drive Lean Six Sigma initiativesto reduce rework, cycle time, and welding repairs.
Conduct quality training,toolbox talks, awarenesssessions, and skill developmentfor inspectors and welders.
Promote safety, quality culture, and compliance across all project disciplines.
Vendor & Documentation Control (Manager-Level Add-On)
Review vendor documents, material certificates, and manufacturing recordsfor compliance.
Coordinate with procurement, expediting, and suppliersfor technical clarifications and quality approvals.

Location

Education

B
Bachelor of engineering 2004-2008
Mechanical engineering

Work & Experience

L
Lead QualityEngineer(ARAMCO/ADNOC/SABIC/BOUROGE APPROVED) August 2024
EPIC PIPING INTERNATIONAL (EPIC) – Abu Dhabi, UAE

QualityLeadership & Compliance Lead and manage QA/QC teams ensuring full compliance with project specifications, QMS/IMS procedures, and client requirements(ADNOC,BOROUGE, ARAMCO). Implement and monitor ISO 9001,ISO 14001 & ISO 45001 acrossfabrication and site activities. Develop and enforce Project Quality Plans,ITPs, QCPs, method statements, and inspection formats. Provide technical decisions, resolve quality issues, and support managementin quality-related approvals. Inspection & Control Activities Supervise inspections for piping, welding, fabrication, fit-up, alignment, hydrostatic & pneumatic testing, and final release. Verify material traceability, MTCs, heat numbers, and stage-wise documentation. Oversee NDT activities(VT, PT, MT, RT) and coordinate with approved subcontractors. Ensure conformance to ASME, API, ASTM,ISO and projectspecifications. Quality Assurance & Documentation Manage NCR, CAR, RCA & preventive actions using structured tools(5Why, Fishbone, DMAIC). Review and approve WPS, PQR,WQT,ITP, QCP, and all project-specific QC documents. Prepare and compile MDR, RFIs, inspection logs, checklists, and projectturnover dossiers. Ensure timely closure of punch points, quality observations, and client comments. Project Coordination & ClientInterface Coordinate inspections and approvals with Clients,EPCs, Consultants, andThird-Party Inspectors. Plan,schedule, and prioritize inspection activitiesto meet project deadlines. Participate in technical meetings, quality walkdowns, progress reviews, and final acceptance sessions. Provide daily/weekly quality status reportsto project management. ContinuousImprovement & Training Drive Lean Six Sigma initiativesto reduce rework, cycle time, and welding repairs. Conduct quality training,toolbox talks, awarenesssessions, and skill developmentfor inspectors and welders. Promote safety, quality culture, and compliance across all project disciplines. Vendor & Documentation Control (Manager-Level Add-On) Review vendor documents, material certificates, and manufacturing recordsfor compliance. Coordinate with procurement, expediting, and suppliersfor technical clarifications and quality approvals.

L
Lead QA/QC Engineer(ARAMCO/SABIC APPROVED) December 2018 - July 2024
ARABIAN LOJAM GROUP FOR CONTRACTING – Saudi Arabia

QualityLeadership & Compliance Lead and manage QA/QC teams ensuring full compliance with project specifications, QMS/IMS procedures, and client requirements(ADNOC,BOROUGE, ARAMCO). Implement and monitor ISO 9001,ISO 14001 & ISO 45001 acrossfabrication and site activities. Develop and enforce Project Quality Plans,ITPs, QCPs, method statements, and inspection formats. Provide technical decisions, resolve quality issues, and support managementin quality-related approvals. Inspection & Control Activities Supervise inspections for piping, welding, fabrication, fit-up, alignment, hydrostatic & pneumatic testing, and final release. Verify material traceability, MTCs, heat numbers, and stage-wise documentation. Oversee NDT activities(VT, PT, MT, RT) and coordinate with approved subcontractors. Ensure conformance to ASME, API, ASTM,ISO and projectspecifications. Quality Assurance & Documentation Manage NCR, CAR, RCA & preventive actions using structured tools(5Why, Fishbone, DMAIC). Review and approve WPS, PQR,WQT,ITP, QCP, and all project-specific QC documents. Prepare and compile MDR, RFIs, inspection logs, checklists, and projectturnover dossiers. Ensure timely closure of punch points, quality observations, and client comments. Project Coordination & ClientInterface Coordinate inspections and approvals with Clients,EPCs, Consultants, andThird-Party Inspectors. Plan,schedule, and prioritize inspection activitiesto meet project deadlines. Participate in technical meetings, quality walkdowns, progress reviews, and final acceptance sessions. Provide daily/weekly quality status reportsto project management. ContinuousImprovement & Training Drive Lean Six Sigma initiativesto reduce rework, cycle time, and welding repairs. Conduct quality training,toolbox talks, awarenesssessions, and skill developmentfor inspectors and welders. Promote safety, quality culture, and compliance across all project disciplines. Vendor & Documentation Control (Manager-Level Add-On) Review vendor documents, material certificates, and manufacturing recordsfor compliance. Coordinate with procurement, expediting, and suppliersfor technical clarifications and quality approvals.

Q
QC Inspector (Piping)-ARMACO APPROVED December 2015 - June 2018
M.R. AL KHATHLAN CO. (MRK) – Riyadh, Saudi Arabia

QualityLeadership & Compliance Lead and manage QA/QC teams ensuring full compliance with project specifications, QMS/IMS procedures, and client requirements(ADNOC,BOROUGE, ARAMCO). Implement and monitor ISO 9001,ISO 14001 & ISO 45001 acrossfabrication and site activities. Develop and enforce Project Quality Plans,ITPs, QCPs, method statements, and inspection formats. Provide technical decisions, resolve quality issues, and support managementin quality-related approvals. Inspection & Control Activities Supervise inspections for piping, welding, fabrication, fit-up, alignment, hydrostatic & pneumatic testing, and final release. Verify material traceability, MTCs, heat numbers, and stage-wise documentation. Oversee NDT activities(VT, PT, MT, RT) and coordinate with approved subcontractors. Ensure conformance to ASME, API, ASTM,ISO and projectspecifications. Quality Assurance & Documentation Manage NCR, CAR, RCA & preventive actions using structured tools(5Why, Fishbone, DMAIC). Review and approve WPS, PQR,WQT,ITP, QCP, and all project-specific QC documents. Prepare and compile MDR, RFIs, inspection logs, checklists, and projectturnover dossiers. Ensure timely closure of punch points, quality observations, and client comments. Project Coordination & ClientInterface Coordinate inspections and approvals with Clients,EPCs, Consultants, andThird-Party Inspectors. Plan,schedule, and prioritize inspection activitiesto meet project deadlines. Participate in technical meetings, quality walkdowns, progress reviews, and final acceptance sessions. Provide daily/weekly quality status reportsto project management. ContinuousImprovement & Training Drive Lean Six Sigma initiativesto reduce rework, cycle time, and welding repairs. Conduct quality training,toolbox talks, awarenesssessions, and skill developmentfor inspectors and welders. Promote safety, quality culture, and compliance across all project disciplines. Vendor & Documentation Control (Manager-Level Add-On) Review vendor documents, material certificates, and manufacturing recordsfor compliance. Coordinate with procurement, expediting, and suppliersfor technical clarifications and quality approvals.

Q
QC Inspector (Piping)-ARAMCO APPROVED Aug 2011 - Oct 2015
NASSER S. AL HAJRI CORPORATION (NSH) – Al Jubail, Saudi Arabia

QualityLeadership & Compliance Lead and manage QA/QC teams ensuring full compliance with project specifications, QMS/IMS procedures, and client requirements(ADNOC,BOROUGE, ARAMCO). Implement and monitor ISO 9001,ISO 14001 & ISO 45001 acrossfabrication and site activities. Develop and enforce Project Quality Plans,ITPs, QCPs, method statements, and inspection formats. Provide technical decisions, resolve quality issues, and support managementin quality-related approvals. Inspection & Control Activities Supervise inspections for piping, welding, fabrication, fit-up, alignment, hydrostatic & pneumatic testing, and final release. Verify material traceability, MTCs, heat numbers, and stage-wise documentation. Oversee NDT activities(VT, PT, MT, RT) and coordinate with approved subcontractors. Ensure conformance to ASME, API, ASTM,ISO and projectspecifications. Quality Assurance & Documentation Manage NCR, CAR, RCA & preventive actions using structured tools(5Why, Fishbone, DMAIC). Review and approve WPS, PQR,WQT,ITP, QCP, and all project-specific QC documents. Prepare and compile MDR, RFIs, inspection logs, checklists, and projectturnover dossiers. Ensure timely closure of punch points, quality observations, and client comments. Project Coordination & ClientInterface Coordinate inspections and approvals with Clients,EPCs, Consultants, andThird-Party Inspectors. Plan,schedule, and prioritize inspection activitiesto meet project deadlines. Participate in technical meetings, quality walkdowns, progress reviews, and final acceptance sessions. Provide daily/weekly quality status reportsto project management. ContinuousImprovement & Training Drive Lean Six Sigma initiativesto reduce rework, cycle time, and welding repairs. Conduct quality training,toolbox talks, awarenesssessions, and skill developmentfor inspectors and welders. Promote safety, quality culture, and compliance across all project disciplines. Vendor & Documentation Control (Manager-Level Add-On) Review vendor documents, material certificates, and manufacturing recordsfor compliance. Coordinate with procurement, expediting, and suppliersfor technical clarifications and quality approvals.

Q
QC Inspector (Piping) November 2010 - June 2011
FUTURE CONTRACT SERVICES – Jurong Island, Singapore

QualityLeadership & Compliance Lead and manage QA/QC teams ensuring full compliance with project specifications, QMS/IMS procedures, and client requirements(ADNOC,BOROUGE, ARAMCO). Implement and monitor ISO 9001,ISO 14001 & ISO 45001 acrossfabrication and site activities. Develop and enforce Project Quality Plans,ITPs, QCPs, method statements, and inspection formats. Provide technical decisions, resolve quality issues, and support managementin quality-related approvals. Inspection & Control Activities Supervise inspections for piping, welding, fabrication, fit-up, alignment, hydrostatic & pneumatic testing, and final release. Verify material traceability, MTCs, heat numbers, and stage-wise documentation. Oversee NDT activities(VT, PT, MT, RT) and coordinate with approved subcontractors. Ensure conformance to ASME, API, ASTM,ISO and projectspecifications. Quality Assurance & Documentation Manage NCR, CAR, RCA & preventive actions using structured tools(5Why, Fishbone, DMAIC). Review and approve WPS, PQR,WQT,ITP, QCP, and all project-specific QC documents. Prepare and compile MDR, RFIs, inspection logs, checklists, and projectturnover dossiers. Ensure timely closure of punch points, quality observations, and client comments. Project Coordination & ClientInterface Coordinate inspections and approvals with Clients,EPCs, Consultants, andThird-Party Inspectors. Plan,schedule, and prioritize inspection activitiesto meet project deadlines. Participate in technical meetings, quality walkdowns, progress reviews, and final acceptance sessions. Provide daily/weekly quality status reportsto project management. ContinuousImprovement & Training Drive Lean Six Sigma initiativesto reduce rework, cycle time, and welding repairs. Conduct quality training,toolbox talks, awarenesssessions, and skill developmentfor inspectors and welders. Promote safety, quality culture, and compliance across all project disciplines. Vendor & Documentation Control (Manager-Level Add-On) Review vendor documents, material certificates, and manufacturing recordsfor compliance. Coordinate with procurement, expediting, and suppliersfor technical clarifications and quality approvals.

Q
Quality Control Engineer June 2008 - October 2010
MECLIN FABRICATORS PVT. LTD – Trichy, India

QualityLeadership & Compliance Lead and manage QA/QC teams ensuring full compliance with project specifications, QMS/IMS procedures, and client requirements(ADNOC,BOROUGE, ARAMCO). Implement and monitor ISO 9001,ISO 14001 & ISO 45001 acrossfabrication and site activities. Develop and enforce Project Quality Plans,ITPs, QCPs, method statements, and inspection formats. Provide technical decisions, resolve quality issues, and support managementin quality-related approvals. Inspection & Control Activities Supervise inspections for piping, welding, fabrication, fit-up, alignment, hydrostatic & pneumatic testing, and final release. Verify material traceability, MTCs, heat numbers, and stage-wise documentation. Oversee NDT activities(VT, PT, MT, RT) and coordinate with approved subcontractors. Ensure conformance to ASME, API, ASTM,ISO and projectspecifications. Quality Assurance & Documentation Manage NCR, CAR, RCA & preventive actions using structured tools(5Why, Fishbone, DMAIC). Review and approve WPS, PQR,WQT,ITP, QCP, and all project-specific QC documents. Prepare and compile MDR, RFIs, inspection logs, checklists, and projectturnover dossiers. Ensure timely closure of punch points, quality observations, and client comments. Project Coordination & ClientInterface Coordinate inspections and approvals with Clients,EPCs, Consultants, andThird-Party Inspectors. Plan,schedule, and prioritize inspection activitiesto meet project deadlines. Participate in technical meetings, quality walkdowns, progress reviews, and final acceptance sessions. Provide daily/weekly quality status reportsto project management. ContinuousImprovement & Training Drive Lean Six Sigma initiativesto reduce rework, cycle time, and welding repairs. Conduct quality training,toolbox talks, awarenesssessions, and skill developmentfor inspectors and welders. Promote safety, quality culture, and compliance across all project disciplines. Vendor & Documentation Control (Manager-Level Add-On) Review vendor documents, material certificates, and manufacturing recordsfor compliance. Coordinate with procurement, expediting, and suppliersfor technical clarifications and quality approvals.

Awards

D
DOCTORATE OF SOCIAL WORK 2022

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